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Frequently Asked Questions

Frequently Asked Questions2021-06-04T12:45:11+00:00
Can TC Ceramic be used to coat basement walls to minimize moisture through the walls and improve the basement comfort?2025-01-24T13:18:21+00:00

Yes, TC Ceramic can be an effective solution for coating basement walls to minimize moisture and enhance the overall comfort of the space. Whether applied to the inside or outside of concrete basement walls, TC Ceramic offers thermal insulation, moisture resistance, and soundproofing benefits. However, there are important factors to consider to ensure optimal performance.

Key Considerations for Application:

  1. Basement Location and Water Issues
    • If the basement walls are below ground level, the coating should typically be applied on the inside.
    • If the inside walls already show signs of water leaking through the concrete, TC Ceramic may not fully resolve the issue without addressing the underlying cause. Leaks through the walls generally stem from one of two primary problems:

a. Water Pressure from Outside the Wall

When water pressure builds up on the exterior side of the basement wall, it can force water through the concrete. If this issue is not addressed, applying TC Ceramic alone will not prevent moisture intrusion. Here’s how to resolve it:

  • Solution:
    • Excavate around the foundation and install gravel and a French drain system to redirect water away from the basement walls. This eliminates the water pressure outside the wall, which is critical for preventing water seepage.
    • Once the water pressure is alleviated, you can coat either the outside wall or the inside wall with TC Ceramic. The recommended thickness is 1mm.

    Without addressing the water pressure, external forces could push the TC Ceramic off the wall or allow water to penetrate through the coating.

b. Moisture Migration Due to Temperature Differentials

In some cases, moisture from the soil (without significant water pressure) can be drawn through the walls due to differences in temperature between the inside and outside. This phenomenon occurs because:

  • The outside (colder side) of the wall contrasts with the inside (warmer side), causing moisture molecules in the soil to expand and evaporate as they move through the wall.
  • This process can also happen with above-ground walls made of concrete, concrete blocks, or bricks.
  • Solution:
    • Coating the inside of the basement wall with TC Ceramic may help prevent moisture migration by maintaining the wall’s temperature closer to the outside conditions. This minimizes the “pull” effect caused by temperature variations.
    • When applied at a thickness of 1mm, TC Ceramic could potentially stop the moisture movement, though results can vary depending on the extent of the issue.

Additional Benefits of TC Ceramic Coating in Basements:

  • Thermal Comfort:
    By insulating the walls, TC Ceramic reduces the transfer of cold from the outside, making the basement considerably warmer in winter when heating is used. The coating eliminates the “cold radiator” effect caused by uninsulated concrete walls.
  • Soundproofing:
    The acoustic properties of TC Ceramic significantly reduce noise, creating a quieter basement environment.
  • Energy Efficiency:
    With improved thermal resistance, less energy is required to heat or cool the basement, resulting in lower utility bills.

While TC Ceramic can be a powerful tool for improving basement comfort and reducing moisture, it is essential to address the root causes of water intrusion or moisture migration. Proper drainage systems and soil preparation play a critical role in ensuring the coating’s success. If you are unsure about the extent of the water or moisture problem, consulting a professional before applying TC Ceramic is strongly recommended.

What are the main criteria for evaluating the required thickness?2025-01-24T13:18:34+00:00

Determining the appropriate thickness of TC Ceramic for pipeline insulation involves several critical factors, each impacting the coating’s performance and longevity. Proper evaluation ensures optimal thermal insulation, energy efficiency, and protection. Below are the main criteria to consider:

1. Is the Pipeline Above Ground or Below Ground?

  • Above Ground:
    • Above-ground pipelines are exposed to environmental elements such as rain, UV radiation, and temperature fluctuations. In these cases, a thicker coating may be required to ensure effective thermal insulation and protection against corrosion.
  • Below Ground:
    • Pipelines buried underground are subject to soil moisture, pressure, and varying ground temperatures. TC Ceramic must provide adequate moisture resistance and thermal insulation to prevent heat loss or gain and to withstand the surrounding soil conditions.

2. Is the Pipeline in an Abusive Environment?

  • Industrial or Harsh Conditions:
    • Pipelines in heavy industrial settings or exposed to abrasive materials may need additional thickness to resist wear and tear from environmental or operational factors, such as debris, chemical exposure, or physical impact.
  • Mild Conditions:
    • For less demanding environments, a thinner application may suffice, provided it meets thermal and moisture protection requirements.

3. Does the Insulation Need to Be Sealed?

  • Sealing the insulation is critical for maintaining the coating’s anti-corrosive and moisture-resistant properties. A sealed application ensures that TC Ceramic remains impervious to water, preventing corrosion and maintaining thermal efficiency over time. Proper sealing also keeps out bugs and small animals that might otherwise nest in traditional foam insulation.

4. What is the Inside Temperature of the Pipe?

  • The temperature of the material flowing inside the pipeline determines the thermal resistance required. Higher internal temperatures may necessitate a thicker coating to maintain surface temperature safety and minimize energy loss.

5. What is the Outside Temperature of the Pipe?

  • External pipe temperatures, influenced by environmental or operational conditions, impact the required thickness. Pipes exposed to extreme external heat or cold may need enhanced insulation to regulate surface and internal temperatures effectively.

6. What Outside and Inside Temperatures Do You Wish to Maintain?

  • Clearly define the target temperatures for both the interior and exterior of the pipeline. Consider:
    • Ambient Air Temperature: For above-ground pipelines, the surrounding air temperature affects the heat exchange rate.
    • Ground Temperature: For below-ground pipelines, the surrounding soil temperature can vary depending on depth, climate, and season.
  • Additional considerations:
    • Re-heating Stations: Determine whether the pipeline includes re-heating stations along the line. If so, insulation thickness may be optimized to maintain desired temperatures between stations without excessive heat loss.

7. What is the Flow Rate in the Pipe?

  • The speed and volume of material moving through the pipe influence heat transfer rates. High flow rates may require less insulation as the material moves quickly, reducing heat loss. Conversely, slower flow rates may necessitate additional insulation to maintain temperature consistency.

Additional Benefits of TC Ceramic for Pipeline Insulation:

  • Ease of Application:
    • TC Ceramic can be applied directly onto elbows, valves, and other fittings, eliminating the need for custom insulation boxes or wraps. This simplifies installation and reduces labor costs.
  • Anti-Corrosive Properties:
    • The coating forms a water-impermeable barrier that prevents rust and corrosion, extending the pipeline’s lifespan.
  • Pest Resistance:
    • Unlike foam insulation, TC Ceramic resists infiltration by bugs or small animals, ensuring the integrity of the insulation over time.
  • Durability Compared to Foam:
    • Traditional foam insulation often becomes water-saturated over time, compromising its insulating properties. TC Ceramic maintains its effectiveness even in moisture-prone environments, providing a long-lasting and reliable solution.

By considering these factors, you can determine the optimal thickness of TC Ceramic for your pipeline application, ensuring both performance and cost-efficiency. For complex systems or extreme conditions, consulting with a professional can help tailor the solution to your specific needs.

How long between coats (min)?2025-01-24T13:18:48+00:00

Generally, it is recommended to wait 24 hours between coats to ensure proper curing and adhesion. However, the specific time may vary depending on environmental conditions and the surface being coated. Below are key factors to consider when determining recoat time:

1. Ambient Air Temperature and Airflow

  • Higher Temperatures and Good Airflow:
    In warm environments with sufficient airflow, the coating may dry more quickly, allowing for shorter intervals between coats.
  • Lower Temperatures and Poor Airflow:
    In cooler or more humid conditions, drying times may increase, and waiting the full 24 hours ensures optimal results.

2. Hot Surfaces

  • For hot surfaces, such as pipes or equipment operating at elevated temperatures, the first and second coats can typically be reapplied as soon as the previous layer is dry to the touch. This rapid drying occurs because the heat accelerates the curing process for the initial coats.
  • After applying the second coat, it is essential to allow the coating to cure overnight to ensure proper bonding and durability.

3. Ensuring Longevity and Performance

  • Rushing the recoating process can compromise the insulation’s performance and durability. Waiting for the proper drying time between coats is critical to achieving a uniform, seamless, and long-lasting finish.
  • For best results, always monitor the coating’s dryness and curing progress, particularly in challenging environmental conditions.

By adhering to these guidelines, you can maximize the effectiveness and lifespan of your TC Ceramic application. If in doubt, consult a professional or refer to specific instructions tailored to your project.

What would be the difference in savings (in %) with or without the urethane?2025-01-24T13:19:09+00:00

The savings percentage between using TC Ceramic with or without a urethane topcoat isn’t directly tied to insulation performance, as the urethane does not contribute to thermal efficiency. Instead, the primary benefit of applying a urethane topcoat is long-term protection, which indirectly influences savings through extended durability and reduced maintenance costs over time.

Here’s a breakdown of the impact:

With Urethane Topcoat:

  • Increased Longevity:
    The urethane protects the TC Ceramic coating from wear and tear, UV damage, weathering, and chemical exposure. This extended lifespan reduces the frequency of reapplications, lowering long-term costs.
  • Maintenance Savings:
    A urethane topcoat minimizes the risk of damage, ensuring the coating remains intact and effective for a longer period. This reduces repair and maintenance expenses.
  • Aesthetic Benefits:
    In applications where appearance matters, the urethane maintains a clean, polished look, which could be important in commercial or exposed environments.

Without Urethane Topcoat:

  • No Added Protection:
    The TC Ceramic coating will still perform well as an insulator, but without the urethane, it is more susceptible to physical damage, UV degradation, and environmental wear. This may lead to more frequent repairs or reapplications, increasing costs over time.
  • Shorter Lifespan:
    Without the urethane, the coating may not last as long in harsh or high-impact environments, leading to a higher total cost of ownership due to quicker degradation.

Savings Analysis in %:

  • While insulation savings remain the same regardless of the urethane, the cost savings on maintenance and reapplication over time can range from 15% to 30% or more, depending on environmental conditions and exposure. The urethane essentially acts as an insurance policy for your TC Ceramic coating, helping you avoid unnecessary costs and downtime.

If your application involves exposure to harsh environments, frequent contact, or UV, investing in a urethane topcoat offers significant long-term savings by reducing the need for repairs and extending the effective life of the coating. If your environment is controlled and low-impact, the savings difference may be less pronounced. Let me know if you’d like further calculations or tailored advice!

Do you recommend any specific urethane?2025-01-24T13:19:15+00:00

Yes, we recommend a locally manufactured urethane that has been tested and proven to be highly effective when used with TC Ceramic. This urethane is specially formulated to provide superior protection for the coating, enhancing its durability and performance in a variety of environments.

Why This Urethane?

  1. Compatibility:
    This urethane works seamlessly with TC Ceramic, forming a robust bond that ensures maximum protection without compromising the insulation’s performance.
  2. Protection Features:
    • UV Resistance: Shields the coating from sunlight and prevents degradation in outdoor applications.
    • Chemical Resistance: Provides a barrier against harsh chemicals, oils, and solvents that could damage the coating.
    • Abrasion Resistance: Protects against physical wear and tear, making it ideal for high-impact or high-traffic areas.
  3. Versatility:
    Suitable for both indoor and outdoor applications, this urethane performs well under various environmental conditions, ensuring long-lasting protection for your investment.
  4. Ease of Application:
    Designed for simple application over TC Ceramic, it can be applied with standard spray, brush, or roller methods, ensuring a smooth and even finish.

Additional Benefits:

  • Reduces maintenance costs by extending the life of the TC Ceramic coating.
  • Enhances the appearance of the coated surface, providing a polished and professional finish.
  • Prevents moisture infiltration, ensuring the coating remains effective over time.
Do you recommend the use of an additional urethane coating?2025-01-24T13:19:23+00:00

Yes, we strongly recommend applying an additional urethane coating to seal the thermal coat in pipe applications, especially in environments where potential abuse from humans, animals, or insects is expected.

Why Use a Urethane Coating?

The urethane layer serves as a protective shield for the TC Ceramic coating, enhancing its durability and resistance to external factors. Below are the primary benefits:

  1. Protection Against Physical Abuse:
    • In high-traffic areas or industrial environments, pipes are often subject to impacts, abrasion, or contact with tools and equipment. The urethane coating adds an extra layer of defense to prevent damage to the thermal insulation.
  2. Animal and Insect Resistance:
    • In outdoor or rural settings, animals and insects can sometimes compromise insulation materials by nesting, chewing, or burrowing into them. The urethane coating creates a tough, impenetrable barrier that deters such activity, ensuring the integrity of the insulation.
  3. Moisture and Chemical Resistance:
    • For applications where pipes are exposed to moisture, chemicals, or harsh environmental conditions, the urethane provides additional waterproofing and chemical resistance, extending the lifespan of the insulation system.
  4. Enhanced Longevity:
    • By sealing the TC Ceramic coating with urethane, you significantly reduce wear and tear, ensuring the thermal insulation performs effectively for many years.

Where Should Urethane Be Applied?

  • Pipelines: Especially in exposed or outdoor applications where environmental and physical stresses are prevalent.
  • High-Contact Areas: Any location where regular handling or contact with pipes is likely.
  • Industrial Facilities: Where exposure to harsh chemicals, oils, or abrasives is common.

By adding a urethane coating, you can maximize the durability, performance, and overall return on investment of your TC Ceramic insulation system. For specific recommendations or product options, feel free to contact us for expert advice.

How long will it last?2025-01-24T13:19:30+00:00

The lifespan of TC Ceramic depends on the specific application and the environmental conditions it is exposed to. However, the durability of the coating is reflected in our warranty periods, which are tailored to different use cases:

  1. Industrial Applications (e.g., Hot Pipes):
    • For high-stress industrial environments, such as hot pipes or equipment operating under extreme temperatures and conditions, TC Ceramic comes with a two-year warranty.
    • While the warranty covers two years, with proper application, maintenance, and environmental control, TC Ceramic can often last significantly longer in industrial settings.
  2. Commercial Applications (e.g., Roofs):
    • In less demanding environments, such as commercial roofing or external walls, TC Ceramic is backed by a 10-year warranty.
    • Its exceptional resistance to UV rays, moisture, and environmental wear ensures long-term performance, reducing maintenance and reapplication costs.

Factors That Affect Longevity:

Several factors can influence how long TC Ceramic will last:

  • Environmental Conditions: Exposure to extreme weather, moisture, or chemicals may shorten the lifespan, especially in industrial applications.
  • Application Quality: Proper surface preparation and adherence to recommended thickness and curing times are critical for ensuring optimal performance.
  • Maintenance: Regular inspections and protective measures, such as applying a urethane topcoat, can extend the lifespan significantly.

Extended Performance Beyond Warranty:

Many users find that TC Ceramic continues to perform effectively well beyond the warranty period when applied and maintained correctly. Adding a urethane coating or similar protective layer can further enhance its durability, particularly in high-abuse or high-exposure environments.

For more information on how to maximize the lifespan of TC Ceramic in your specific application, feel free to contact us.

How long is the shelf life of your products?2025-01-24T13:19:41+00:00

TC Ceramic products have a shelf life of one year when stored under proper conditions. To maintain the product’s quality and ensure optimal performance, it’s important to adhere to the following storage guidelines:

Storage Recommendations:

  1. Indoor Storage:
    • Store the product indoors in a controlled environment to protect it from extreme temperatures and moisture.
  2. Cool Temperatures:
    • Keep the product in a cool place, ideally between 10°C and 25°C (50°F to 77°F), to maintain its composition and effectiveness. Avoid exposure to excessive heat, as this may degrade the product over time.
  3. Avoid Freezing:
    • Do not allow the product to freeze. Freezing can compromise the integrity of the coating, making it unsuitable for application and reducing its effectiveness.

Tips for Extended Shelf Life:

  • Sealed Containers: Always ensure that the product container is tightly sealed after each use to prevent contamination or drying out.
  • Rotate Stock: If storing multiple batches, use the oldest stock first to avoid exceeding the one-year shelf life.
  • Check Before Use: Before applying a product that has been stored for a long time, inspect its consistency and quality to ensure it is still suitable for use.

By following these storage recommendations, you can preserve the quality and performance of TC Ceramic and ensure it is ready for application when needed. For questions about product storage or handling, feel free to contact our team.

Is the surface affected after removing it?2025-01-24T13:19:50+00:00

In most cases, the surface underneath TC Ceramic is unlikely to be affected after the coating is removed. However, this can vary depending on the specific application, the type of surface material, and the method of removal used.

Key Considerations:

  1. Adhesion Properties:
    • TC Ceramic adheres tightly to the surface it is applied to, forming a seamless bond. While this ensures excellent performance during use, it also means that removal may require effort, especially on porous or sensitive surfaces.
  2. Surface Material:
    • Smooth, Non-Porous Surfaces: Surfaces like metal or glass are typically less affected by the removal process, as the coating can often be peeled or scraped off without damage.
    • Porous or Painted Surfaces: Surfaces like concrete, wood, or painted materials may show some signs of alteration, such as minor residue or damage, depending on how the coating is removed.
  3. Removal Method:
    • The method of removal plays a significant role in preserving the surface:
      • Chemical Removal: Using solvents may affect the underlying material, especially if it is sensitive to chemicals.
      • Mechanical Removal: Techniques like scraping, sanding, or blasting may leave marks or scratches, particularly on softer surfaces.

Recommendations:

  • Test Before Full Removal: If you need to remove TC Ceramic, test the removal method on a small, inconspicuous area to observe how the surface reacts.
  • Professional Assistance: For delicate or valuable surfaces, consulting a professional removal service may help ensure minimal impact.
  • Surface Preparation for Reapplication: If reapplying TC Ceramic or another coating, ensure the surface is properly cleaned and prepared after removal to maintain optimal adhesion.

Uncertainty Due to Application Variability:

Because every application is different—depending on the material, environment, and thickness of the coating—there is no universal answer to how the surface will be affected. If you have specific concerns about your project, feel free to contact us for tailored advice.

Can it be removed from a surface if necessary?2025-01-24T13:19:56+00:00

Yes, TC Ceramic can be removed from a surface if needed. However, the process requires care and patience, as the coating is designed to adhere tightly for long-term performance. The removal method depends on the type of surface and the tools or chemicals used.

Removal Methods:

  1. Chemical Removal:
    • Paint Thinner or Paint Stripper:
      • Applying a paint thinner or paint stripper is an effective way to dissolve the TC Ceramic coating.
      • This method works gradually and requires multiple applications, especially for thicker layers.
      • After applying the chemical, let it sit for the recommended time to soften the coating, then scrape or wipe it off carefully.
  2. Mechanical Removal:
    • Scraping or Sanding:
      • For surfaces that can withstand abrasion, scraping or sanding is an option to physically remove the coating.
      • This method is faster but may leave marks or scratches, particularly on delicate or porous materials.
    • Blasting (e.g., Soda or Sand Blasting):
      • In industrial applications, blasting may be used for efficient removal, though it is typically reserved for durable surfaces like metal or concrete.

Important Considerations:

  • Surface Sensitivity:
    • Soft or delicate surfaces may require a more cautious approach, such as using gentler chemicals or tools to avoid damage.
  • Residual Material:
    • Some residue may remain after removal, especially if the coating was applied to porous surfaces. Thorough cleaning may be necessary to restore the surface fully.
  • Ventilation and Safety:
    • When using paint thinners, strippers, or other chemicals, ensure proper ventilation and follow safety guidelines, such as wearing gloves and protective eyewear.

Professional Assistance for Complex Projects:

For large-scale applications or when removing TC Ceramic from sensitive surfaces, professional services may be the best option to ensure effective removal without damaging the underlying material.

By following the appropriate method for your surface and application, TC Ceramic can be successfully removed when necessary. If you’re unsure about the process, contact our team for additional guidance.

Does it stain easily, how do we clean it?2025-01-24T13:20:06+00:00

Yes, TC Ceramic can stain similarly to white paint. While the coating is highly durable and protective, its surface can accumulate stains over time, particularly in high-contact or high-traffic areas. Fortunately, cleaning and maintaining its appearance is straightforward.

Cleaning Instructions:

  1. Routine Cleaning:
    • Use soap and water to gently clean the surface.
    • A soft sponge or cloth is recommended to avoid abrasion.
    • For tougher stains, a mild detergent or household cleaner can be used, but avoid harsh chemicals that may degrade the coating.
  2. For Persistent Stains:
    • In cases where stains are deeply embedded, a gentle scrubbing brush or non-abrasive cleaner may help restore the surface.
    • Always test cleaners on a small, inconspicuous area before applying them widely.

Preventing Stains:

If maintaining a pristine surface is critical, applying a protective topcoat is highly recommended:

  • Latex Enamel:
    • This topcoat provides a smooth, wipeable surface that resists staining, making maintenance easier.
  • Urethane Coating:
    • A urethane seal adds an extra layer of protection, not only preventing stains but also enhancing durability against wear, moisture, and environmental exposure.

Ideal Applications for Sealing:

  • High-Traffic Areas: Walls or surfaces prone to frequent contact benefit greatly from a sealed finish.
  • Industrial or Outdoor Settings: Sealing protects the coating from dirt, grime, and environmental elements like oil, grease, or pollutants.
  • Aesthetic Needs: For applications where cleanliness and appearance are paramount, sealing ensures the surface stays clean and visually appealing over time.
Is it acid resistant?2025-01-24T13:24:00+00:00

No. If it is going to be used in an abrasive or acid environment, then it should be sealed with an acid-resistant urethane.

Does it have corrosive resistant properties?2025-01-24T13:24:09+00:00

Yes. It adheres directly to the surface, acting as a vapour barrier. It is impervious to moisture, it minimizes/reduces the chance of corrosion.

Can it be painted over after being applied to the concrete?2025-01-24T13:24:26+00:00

Yes. In a non-solar application, it can be painted any colour. Recommended is an acrylic type paint.
In a solar application, it is not recommended to be painted over as it will impact and reduce the benefits of solar reflection and heat reduction.

Can it be applied to concrete?2025-01-24T13:24:32+00:00

Yes

What is the texture of your finish product surface?2025-01-24T13:25:25+00:00

Smooth

Can it be used as replacement to urethane insulation or fiberglass insulation?2025-01-24T13:25:55+00:00

Yes. There are situations where the other products may work better or might be cheaper. Each application has to have all aspects considered as to effectiveness and cost benefits.

Can it be applied to surfaces to reduce or stop condensation?2025-01-24T13:26:07+00:00

Yes. The thickness necessary would be about 40 to 60 mils thick (1 mm to 1.5mm) depending upon the humidity and the temperature of the unit being coated. Extreme situations will require more.

Can it be applied to air condition ducts and the tops of external air conditioners?2025-01-24T13:26:16+00:00

Yes

If I apply TC Ceramic to a steam pipe line exceeding boiling temperature for 5 hours2025-01-24T13:26:32+00:00

a: Will the ceramic still insulate the pipe?

Yes

b: Will it reduce the pipe to a safe touchable temperature?

Yes

c: Will it peel off?

No, so long as it does not exceed 500°f or 260°c

As a burn protection to workers?2025-01-24T13:26:39+00:00

Yes

Can it be applied to steam pipes?2025-01-24T13:26:49+00:00

Yes

Up to what maximum heat temperature can TC Ceramic absorb?2025-01-24T13:27:04+00:00

TC Ceramic is engineered to withstand temperatures of up to 500°F (260°C), making it an ideal solution for high-temperature environments. This exceptional heat resistance ensures that the coating remains effective in protecting surfaces and maintaining thermal efficiency even under intense heat conditions.

Are there recommended temperature limits for applications?
Yes, while TC Ceramic can endure temperatures as high as 500°F (260°C), we recommend keeping most applications below 400°F (210°C). This precaution accounts for potential heat spikes, which can momentarily exceed the maximum temperature threshold of the coating. By maintaining application temperatures within this range, you can ensure the long-term durability and effectiveness of the insulation, even in environments with fluctuating heat levels.

If your application involves sustained or extreme temperatures near the upper limit, additional considerations such as monitoring heat spikes and employing complementary insulation solutions may be necessary to optimize performance and prevent damage to the coating.

Can it be applied as an interior or exterior coating?2025-01-30T19:27:25+00:00

Yes, TC Ceramic is a versatile insulation coating that can be applied to both interior and exterior surfaces, offering thermal, sound-dampening, and moisture-resistant benefits in a variety of environments. The recommended application thickness varies depending on the location and specific needs of the project.

Exterior Applications:

  • Recommended Thickness: 15 mils (0.4mm)
  • TC Ceramic is highly effective for outdoor use, providing protection against UV exposure, moisture, and temperature fluctuations.
  • It helps regulate surface temperatures by reflecting solar heat, reducing heat absorption on roofs, walls, and external pipes.
  • The coating is also resistant to environmental factors like rain, humidity, and pollution, ensuring long-lasting durability.

Interior Applications:

  • Recommended Thickness: 30 mils (0.8mm) or thicker, depending on the situation
  • When used indoors, TC Ceramic enhances thermal efficiency, helping maintain stable indoor temperatures and reducing energy consumption.
  • It is particularly effective in spaces where condensation control, noise reduction, or personnel safety is a priority, such as manufacturing plants, basements, and warehouses.
  • The coating minimizes heat transfer, preventing excessive indoor temperature fluctuations and improving overall comfort.

Custom Thickness Based on Application:

  • In some cases, thicker applications may be required for extreme heat conditions or additional insulation.
  • If applied to hot surfaces, additional layers may be needed to achieve the desired thermal barrier effect.
  • TC Ceramic’s spray-on application makes it easy to coat complex surfaces such as pipes, ducts, and machinery without requiring additional insulation materials.

By adjusting the thickness based on the application type, TC Ceramic provides flexible, effective, and long-lasting insulation for a wide range of interior and exterior environments. If you’re unsure about the best thickness for your project, feel free to consult with our experts for personalized recommendations.

I understood that the efficiency of TC Ceramic is best when exposed to the sun, not underground, inside a roof, or under another coating.2025-01-30T19:28:27+00:00

Yes, TC Ceramic delivers its highest efficiency when applied to external surfaces exposed to direct sunlight, particularly roofs, where it helps reduce solar heat absorption. The optimal application thickness for this purpose is 15 mils (0.4mm).

Why is TC Ceramic Most Effective on External Roofs?

  • Reflects Solar Heat: When applied to an external roof, TC Ceramic reduces heat absorption, keeping the surface cooler and preventing excessive heat from transferring into the building.
  • Improves Energy Efficiency: By lowering indoor temperatures, TC Ceramic helps reduce the reliance on air conditioning, leading to lower energy costs.
  • Weather-Resistant: Unlike traditional insulation materials, TC Ceramic is not affected by moisture, meaning its insulation properties remain intact even in humid or rainy conditions.

What About Applications Underground, Inside Roofs, or Beneath Other Coatings?

  • Thermal Conductive Heat Requires a Thicker Application:
    • If the goal is to block heat transfer from conductive sources, such as hot pipes or internal roof structures, a thicker application is necessary.
    • This is consistent with all insulation materials—more insulation is required when dealing with direct conductive heat rather than radiant heat.
    • TC Ceramic can still be highly effective in these environments, but the amount used must be adjusted accordingly.
  • Underground and Enclosed Spaces:
    • While TC Ceramic is not primarily designed for underground applications, it can still provide moisture protection and temperature stability for buried structures, tanks, or basement walls.
    • Unlike conventional insulation, TC Ceramic does not absorb moisture, meaning its performance remains stable over time.

Best Practices for Maximizing Efficiency

  • For external roofs, apply 15 mils (0.4mm) to reduce solar heat absorption.
  • For conductive heat sources (such as pipes, walls, or enclosed spaces), increase the thickness to ensure effective thermal resistance.
  • Moisture exposure will not degrade TC Ceramic’s insulation performance, unlike fiberglass or foam insulation.

By understanding how different heat sources interact with insulation, TC Ceramic can be strategically applied to achieve maximum efficiency in both exterior and interior applications. If you have a specific project in mind, consult with our experts to determine the best thickness and application method for your needs.

If TC Ceramic is applied to the interior of a roof, will it be still as effective?2025-01-30T19:29:39+00:00

Yes and no—while TC Ceramic remains an effective insulation solution when applied to the interior of a roof, it functions differently than when applied to an external surface.

How TC Ceramic Works on an Exterior vs. Interior Roof Application

  1. Exterior Roof Application (Best for Solar Heat Reflection)
    • When applied to the external surface of a roof, TC Ceramic acts as a solar heat reflector, reducing the amount of heat absorbed by the building.
    • This results in lower indoor temperatures and reduced air conditioning costs.
    • Recommended thickness: 15 mils (0.4mm) for optimal heat reflection.
  2. Interior Roof Application (Best for Heat Blocking)
    • If applied to the interior of a roof, TC Ceramic will not reflect solar heat, but it will still work as an insulating barrier to reduce heat transfer.
    • Since heat has already entered the roof material, a thicker application (30 to 40 mils or 0.8mm to 1.0mm) is required to effectively block the heat from radiating into the interior space.
    • This helps maintain stable indoor temperatures and reduces the heat load within the building.

Does an Interior Application Still Work?

Yes, TC Ceramic still provides insulation benefits, but it requires a thicker layer to achieve the same level of performance compared to an exterior application. The key difference is that rather than reflecting heat away before it enters the building, the coating works from the inside to prevent stored heat from radiating downward into the occupied space.

Best Use Cases for Interior Roof Applications:

  • Buildings where exterior application isn’t possible (e.g., restrictions on roof modifications).
  • Warehouses, factories, and commercial spaces where excessive internal heat buildup needs to be controlled.
  • Retrofitting older buildings that lack external insulation but require improved energy efficiency.

Final Recommendation:

For maximum efficiency, applying TC Ceramic externally is the preferred method for reducing heat buildup. However, when external application isn’t an option, applying 30-40 mils (0.8mm-1.0mm) on the interior is an effective alternative for blocking heat from radiating inside.

If you’re unsure which application method is best for your specific project, our team can help determine the ideal thickness and placement for maximum thermal performance.

If there is a need for primer what type of primer do we use?2025-01-30T19:30:15+00:00

While TC Ceramic is designed to bond effectively to most surfaces, certain applications—particularly bare metals and high-exposure environments—may require a primer to ensure optimal adhesion and long-term durability.

Recommended Primers Based on Surface Type:

  1. Bare Metal Surfaces:
    • For metal surfaces that are uncoated or untreated, applying a red zinc oxide primer is recommended.
    • Why? Zinc oxide enhances adhesion and provides an additional layer of corrosion resistance, preventing rust and degradation over time.
    • This is particularly important for pipelines, industrial equipment, and structural metal components.
  2. Salt Air and Harsh Environments (e.g., Offshore Oil Rigs, Coastal Areas):
    • If TC Ceramic is being applied in marine or coastal environments, where exposure to salt air and humidity is high, using a marine-grade zinc oxide primer or a corrosion-resistant epoxy primer is advised.
    • Why? Salt exposure accelerates corrosion, and an extra protective layer beneath TC Ceramic helps prevent long-term metal deterioration.

When Is a Primer Not Required?

  • For surfaces that are already painted, sealed, or properly prepared, a primer may not be necessary.
  • TC Ceramic can be applied directly to cleaned and prepared surfaces without a primer in most standard applications.
  • For non-metallic surfaces like concrete, masonry, or existing coatings, a primer is usually not required unless additional bonding strength is needed.

Final Recommendations:

  • For bare metals: Use red zinc oxide primer.
  • For salt-exposed environments: Use a marine-grade zinc oxide or corrosion-resistant epoxy primer.
  • For prepared, painted, or non-metal surfaces: A primer is generally not needed unless specified for additional protection.

If you’re unsure whether a primer is necessary for your specific project, our team can help assess your surface conditions and recommend the best approach for long-term adhesion and performance.

Can we apply the coating directly on cleaned & prepared surface without primer?2025-01-30T19:30:55+00:00

Yes, in most cases, TC Ceramic can be applied directly to a properly cleaned and prepared surface without the need for a primer. The coating is formulated to bond effectively to a wide range of materials, including concrete, painted surfaces, existing coatings, and certain metals, provided the surface is free of dirt, oil, rust, and contaminants.

When is a Primer Not Required?

  • Pre-Painted or Coated Surfaces: If the surface already has an existing coating or paint layer in good condition, TC Ceramic can be applied directly without additional primers.
  • Concrete, Masonry, and Drywall: These surfaces typically do not require a primer as long as they are clean, dry, and structurally sound.
  • Properly Prepared Metals: In cases where metal surfaces are clean, rust-free, and not exposed to extreme environmental conditions, TC Ceramic can bond directly without a primer.

When is a Primer Recommended?

  • Bare Metals: Uncoated or untreated metals (e.g., raw steel, aluminum, or stainless steel) should be primed with red zinc oxide or a corrosion-resistant epoxy primer to enhance adhesion and prevent oxidation.
  • Salt-Air Environments: If applying TC Ceramic in a marine, coastal, or offshore setting, a marine-grade primer is advised to provide additional protection against corrosion.
  • Highly Porous or Crumbling Surfaces: If the surface is crumbling, flaking, or highly absorbent, a sealant or bonding primer may be needed to create a stable base for TC Ceramic to adhere to effectively.

Best Practices for Application:

  • Ensure the surface is thoroughly cleaned by removing dust, grease, rust, and loose material before applying TC Ceramic.
  • For optimal adhesion, rough or textured surfaces should be lightly sanded or pressure-washed to remove any contaminants.
  • In extreme conditions, consider a primer for added durability, but for most applications, TC Ceramic can be applied directly to the prepared surface.

If you are unsure whether a primer is necessary for your specific application, our team can help assess your project and recommend the best approach for long-lasting adhesion and performance.

Is there a need for primer?2025-02-05T16:00:52+00:00

No, a primer is generally not required for TC Ceramic to adhere effectively. However, the surface must be clean, dry, and free of dust, dirt, grease, or oil to ensure proper bonding. In most cases, TC Ceramic can be applied directly to the prepared surface without the need for a primer.

When is a Primer Not Required?

  • Non-Metal Surfaces:
    • Concrete, masonry, drywall, and pre-painted surfaces usually do not require a primer as long as they are properly cleaned and stable.
  • Previously Coated or Painted Surfaces:
    • If the existing coating is in good condition and free of peeling or flaking, TC Ceramic can be applied directly without priming.
  • Well-Prepared Metal Surfaces:
    • If steel or other metals are already treated, cleaned, and free of rust or oxidation, no primer is needed.

When is a Primer Recommended?

  • Bare Steel or Metal Surfaces:
    • While TC Ceramic adheres well to metals, a rust inhibitor primer is recommended for steel to prevent oxidation over time.
    • This follows standard steel preparation practices and helps enhance long-term durability.
  • Corrosive Environments:
    • In environments exposed to salt air, high humidity, or chemical exposure, applying a corrosion-resistant epoxy or zinc oxide primer can provide added protection.
  • Highly Porous or Weak Surfaces:
    • If the surface is fragile, highly porous, or crumbling, using a stabilizing primer or sealant can create a stronger base for TC Ceramic application.

Final Recommendation:

While TC Ceramic does not require a primer for most applications, using a rust inhibitor primer on steel or a corrosion-resistant primer in harsh environments is advised to ensure long-term performance. If unsure, consulting with our experts can help determine the best preparation for your specific project.

Is it a single component application?2025-02-05T16:01:27+00:00

Yes, TC Ceramic is a single component application. This means that the product is formulated to provide its full insulating, protective, and sound-dampening properties without the need for additional components or mixing ratios. The simplicity of a single component system offers several advantages:

  • Ease of Use:
    With a single component formula, application is straightforward—there’s no need to measure or mix multiple ingredients. This reduces the potential for human error and ensures a consistent performance with every application.
  • Time Efficiency:
    The single component system allows for quicker preparation and application, streamlining the overall process. Users can apply the coating directly after ensuring the surface is clean and properly prepared, saving valuable time during installation.
  • Consistent Quality:
    The uniformity of a single component product ensures that each application delivers the same level of insulation, protection, and durability. This consistency is critical in industrial and commercial settings, where performance reliability is paramount.
  • Simplified Storage and Handling:
    With only one component to manage, storage requirements are simpler and inventory management is more efficient. This minimizes the risk of compatibility issues that can arise with multi-component systems.

Overall, the single component nature of TC Ceramic makes it an attractive, user-friendly option for various insulation applications, ensuring high performance with minimal complexity.

What is the difference between the “HB” formula and the standard TC Ceramic formula?2025-02-05T16:02:10+00:00

Both the high build (“HB”) formula and the standard TC Ceramic formula offer the same excellent insulating qualities. However, the “HB” formula is engineered to allow for a much thicker application in a single coat, making it ideal for industrial applications where multiple layers are required.

Application Thickness

  • Standard Formula:
    • Typically applied at about 15 mils (0.4mm) per coat on vertical surfaces.
  • HB Formula:
    • Designed for thicker applications, enabling each coat to be applied between 30 mils (0.8mm) and 60 mils (1.6mm).
    • It is generally recommended not to exceed 40 mils per coat due to curing limitations. At 40 mils, curing times should be no less than 36 to 48 hours between coats at an ambient temperature of 72°F (20°C) or warmer.

Curing and Environmental Considerations

  • The ideal application conditions for both formulas involve a warm ambient temperature and low humidity.
  • Temperature and Humidity Impact:
    • Lower Temperatures or Higher Humidity:
      • These conditions require thinner applications to prevent sagging.
    • Higher Temperatures or Lower Humidity:
      • In these settings, a thicker application is possible before sagging occurs.
  • For the HB formula, the added thickness necessitates careful attention to curing time. At least 24 to 48 hours should be allowed between coats, with ample heat and airflow to expedite curing. If ambient temperatures drop below 72°F (20°C), additional curing time is required.

Industrial Efficiency and Equipment Compatibility

  • Industrial Applications:
    • The HB formula is particularly beneficial in industrial settings where multiple coats are needed, as it significantly reduces labor costs—often by half or more compared to the standard formula.
  • Equipment Compatibility:
    • Both formulas can be applied using the same spraying equipment, making the transition between standard and HB applications seamless for users.

In summary, while both formulas share the same insulating properties, the HB formula’s ability to be applied in thicker layers makes it ideal for demanding industrial projects where efficiency and cost savings are key considerations.

Is there a way to reduce the number of coats to be applied on a surface to speed up the application?2025-02-05T16:03:04+00:00

Yes, you can reduce the number of coats required by using the TC Ceramic high build (“HB”) formula. The HB formulation is engineered to be applied in much thicker layers than the standard formula, thereby accelerating the overall application process while still delivering excellent insulation and protective properties.

Key Benefits of the HB Formula:

  • Thicker Coats:
    • With the HB formula, you can apply each coat at thicknesses ranging from 30 mils (0.4mm) up to 60 mils (1.6mm). This allows you to cover more surface area with each application, reducing the total number of coats needed.
  • Efficiency and Cost Savings:
    • Fewer coats mean a faster installation process, less labor, and lower overall project costs. This is particularly advantageous in industrial applications where downtime must be minimized.
  • Seamless Application:
    • The HB formula is compatible with the same spraying equipment used for the standard formula, making the switch straightforward without requiring new tools or techniques.

Important Considerations:

  • Curing Times:
    • Thicker applications require careful attention to curing. Typically, a curing period of 24 to 48 hours between coats is recommended, depending on ambient temperature and humidity.
  • Environmental Conditions:
    • Optimal results are achieved in warm, low-humidity conditions. Lower temperatures or higher humidity may necessitate adjustments to the application technique to prevent sagging.

By using the high build HB formula, you can streamline your coating process and achieve robust insulation with fewer coats, saving both time and resources without compromising performance.

Is there a way to reduce the drying/curing time?2025-03-13T11:14:53+00:00

Yes, there are effective methods to accelerate the drying and curing time of TC Ceramic. By introducing additional heat and increasing airflow during application, you can significantly reduce the overall curing period.

When TC Ceramic is applied under optimal conditions—such as in direct sunlight with good ventilation—the drying time can be shortened dramatically. In such scenarios, curing time may be reduced to as little as one to two hours, allowing for faster progression between coats and quicker project completion.

Key Factors to Speed Up Curing:

  • Heat: Elevated ambient temperatures enhance the evaporation of solvents in the coating, speeding up the initial drying phase. When applied outdoors on a sunny day, TC Ceramic benefits from the natural heat, thereby reducing curing time.

  • Airflow: Increased ventilation facilitates faster evaporation by dispersing moisture more efficiently. This can be achieved through the use of fans, open windows, or by ensuring the coating is applied in a well-ventilated area.

Practical Considerations:

  • Environmental Conditions: While added heat and airflow accelerate curing, it is important to monitor the conditions closely. Excessively high temperatures or overly rapid evaporation may affect the final finish, so achieving a balance is crucial.

  • Application Technique: Adjusting your application technique to suit environmental conditions will yield the best results. For instance, applying in the morning or during moderate sunny periods can optimize both curing and overall performance.

By leveraging these strategies, you can reduce downtime and improve workflow efficiency without compromising the quality of TC Ceramic’s insulation and protective properties.

What is the application procedure?2025-03-13T11:15:17+00:00

For detailed information on the application procedure for TC Ceramic, please refer to our comprehensive information package. This package contains all the necessary application techniques, procedures, and a checklist to guide you through the process. It also includes recommended equipment and best practices to ensure a high-quality, durable finish.

The application procedure begins with thorough surface preparation, ensuring that all surfaces are clean, dry, and free from contaminants such as dust, grease, or rust. The package outlines the steps needed to prepare different substrates—whether concrete, metal, or masonry—so that TC Ceramic adheres properly.

Next, the guidelines cover the application techniques for both standard and high build (HB) formulas, including recommended thickness per coat, proper spray patterns, and environmental conditions to consider. The checklist ensures that each step is completed systematically, from mixing (if applicable) to curing times and final inspections.

Finally, the package details the equipment requirements and any safety protocols necessary for a successful application. This ensures that the process not only meets performance standards but also complies with occupational safety guidelines.

For a smooth and efficient application, we recommend following the steps in the information package closely. If you need further assistance, our technical support team is available to help guide you through the process.

Can we tint it ourselves?2025-03-13T11:15:37+00:00

Yes, you can tint TC Ceramic yourself using standard latex pigment. To achieve the desired color, we recommend using 1.5 times the standard amount of pigment indicated on the color charts for one gallon of paint for every 5-gallon bucket of TC Ceramic.

This increased pigment ratio ensures a richer, more consistent color throughout the batch. The tinting process is straightforward: first, thoroughly mix the pigment with the TC Ceramic to guarantee even distribution, then apply as usual. Be sure to follow all standard mixing and application procedures to maintain the coating’s insulating and protective properties.

If you have any questions or need further guidance on tinting, our technical support team is available to assist you in achieving the perfect shade for your project.

Can we obtain different colors from the factory?2025-03-13T11:15:59+00:00

Currently, TC Ceramic is only manufactured in white. The decision to produce TC Ceramic solely in white is based on extensive research and practical application requirements. White offers excellent performance in terms of solar reflectance and insulation, making it ideal for most industrial and commercial applications.

In most cases, coloring the product is not necessary because the primary goal is to achieve superior thermal insulation and protective qualities. The white formulation has been optimized to deliver the best results, and additional pigments could potentially interfere with its performance characteristics.

For those rare applications where color is a critical factor, our team can provide additional guidance or suggest alternative solutions. However, for the vast majority of projects, the white formulation of TC Ceramic is designed to meet and exceed performance expectations without the need for multiple color options.

If you have any further questions or require specific advice related to your project, please do not hesitate to reach out to our technical support team for personalized assistance.

Will it adhere or bond to aluminum or stainless steel without primer?2025-03-13T11:16:52+00:00

Yes, TC Ceramic is engineered to bond effectively to both aluminum and stainless steel without the need for a primer. The product’s advanced formulation allows it to adhere directly to these metal surfaces, provided they are properly prepared.

Key Considerations for Optimal Adhesion:

  • Surface Preparation: Ensure that the metal surface is thoroughly cleaned and free from any dust, grease, rust, or contaminants. A light sanding or abrasion of the surface can also enhance the mechanical bond if the metal is very smooth.
  • Application Conditions: As with any coating, optimal ambient conditions (proper temperature and humidity) help achieve the best adhesion and curing performance.

By eliminating the need for a primer, TC Ceramic not only streamlines the application process but also reduces overall costs and labor. For most standard applications on aluminum and stainless steel, you can apply TC Ceramic directly to the prepared surface and expect robust, long-lasting performance.

If your project involves particularly challenging conditions or unusually smooth surfaces, consulting with our technical support team can provide additional guidance to ensure the highest level of adhesion and durability.

Does it have any resistance properties to mechanical loads?2025-03-13T11:17:14+00:00

No, TC Ceramic is not designed to withstand mechanical loads. The primary purpose of TC Ceramic is to provide superior thermal insulation, corrosion resistance, and sound dampening benefits. It is formulated as a protective and insulating coating rather than a structural material.

Key Points:

  • Intended Use:
    TC Ceramic is engineered to enhance energy efficiency and protect surfaces from environmental factors such as heat, moisture, and UV exposure. It is not intended to bear mechanical stresses or serve as a load-bearing material.

  • Application Context:
    In environments where surfaces are subjected to physical impact, vibration, or other mechanical forces, additional protective measures or different materials designed to withstand such loads should be considered.

  • Best Practices:
    To ensure optimal performance, TC Ceramic should be applied to surfaces that are stable and not subject to significant mechanical pressure. If the application involves potential mechanical stress, it is recommended to combine TC Ceramic with other protective or structural components.

If your project involves areas where mechanical loads are a concern, please consult with our technical support team to determine the most appropriate solution for your specific needs.

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