Liquid Ceramic
Insulation Coating

Leading the insulation industry
into the 20th Century

Enquire Today

Leading the insulation industry to the 20th Century

Liquid Ceramic
Insulation Coating

Enquire Today

TC Ceramic, a liquid ceramic insulation
coating, is the latest in modern insulation
technology. TC Ceramic has been utilized in a
variety of industrial plants around the world.

The formula for TC Ceramic was developed several years ago after extensive research. One of its unique characteristics is it’s ability to withstand operating temperatures up to 260C

TC Ceramic is the most advanced product of its type. It can withstand high temperatures over a very long period of time.

TC Ceramic, a liquid ceramic insulation
coating, is the latest in modern insulation
technology. TC Ceramic has been utilized in a variety of industrial plants around the world.

The formula for TC Ceramic was developed several years ago after extensive research. One of its unique characteristics is it’s ability to withstand operating temperatures up to 260C

TC Ceramic is the most advanced product of its type. It can withstand high temperatures over a very long period of time.

External 
Applications

TC Ceramic, a liquid ceramic insulation coating, is the latest in modern insulation technology. TC Ceramic has been utilized in a variety of industrial plants around the world. Different types of applications, although they vary from customer to customer, all benefit from similar characteristics and benefits. Some of these uses and applications are included, although not limited to, in the following pages.

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Acoustic 
Benefits

By using 30 to 40 mils
(.75 mm to 1.0 mm) of TC Ceramic on the interior of a building or on the housing of equipment that is generating noise acoustical benefits will be noticeable.

Contact us for more details.

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Personnel 
Safety

TC Ceramic can be applied directly on a concrete surface to provide thermal insulation for the concrete without having to build internal or external wall space for insulation. (Recommended 40 mils –or 1 mm)
TC Ceramic can be protected from damage or abuse by floor covering when applied to a concrete floor.

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Insulation 
Properties

TC Ceramic will lower the outside temperature of hot pipes, boilers or holding tanks in industrial plants.

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Contact Us

TC Ceramic has many applications for use across the commercial and industrial sector.

If you have any questions you would like answered or are thinking of purchasing a TC Ceramic product then please get in contact with us.

Fill in the form, email us or call us. One of your team will be here to answer any questions you may have.

425-582-7413

info@capstonemfg.com

    Cost Saving

    TC Ceramic generally will provide material and labor savings to the customer because:

    • It is applied directly to the hot surface without having to shut down operations.
    • It lasts longer that than conventional insulation, thus saving material costs and labor time of not having to re‐insulate every several years.
    • It can be applied to all fittings, pipe bends, pipe connections and other hard to insulate situations.
    • It can be easily reapplied in situations where it has been removed for general maintenance on any surface.
    • It is more efficient for energy savings on pipe, boilers, heat exchangers, etc.
    • If weight is an issue, TC Ceramic is very light at 3 pounds a gallon dry.
    • It is not impacted by moisture, thus does not require replacement after getting wet.

    Cost Saving

    TC Ceramic generally will provide material and labor savings to the customer because:

    • It is applied directly to the hot surface without having to shut down operations.
    • It lasts longer that than conventional insulation, thus saving material costs and labor time of not having to re‐insulate every several years.
    • It can be applied to all fittings, pipe bends, pipe connections and other hard to insulate situations.
    • It can be easily reapplied in situations where it has been removed for general maintenance on any surface.
    • It is more efficient for energy savings on pipe, boilers, heat exchangers, etc.
    • If weight is an issue, TC Ceramic is very light at 3 pounds a gallon dry.
    • It is not impacted by moisture, thus does not require replacement after getting wet.

    In a before and after test of coating our refrigerated trailers, we reduced the fuel consumption by 26.8%. This makes for a very significant savings over a year’s time of running our reefer fleet.

    MAJOR RETAIL FOOD DISTRIBUTOR

    We are coating the interior roll up doors of our delivery trailers with 40 mils of TC Ceramic to be in compliance with our contract insulation requirements.

    BEER DISTRIBUTING (COORS BEER)

    We were able to take a 450f degree pipe, coat it with 200 mils of product and reduce the surface temperature to 180f degrees. Due to its location inside a building, this lowered the building temperature considerably and reduced the noise inside the building dramatically.

    MAJOR CANADIAN OIL REFINERY

    We coated the south and west walls and roof with TC Ceramic. In January, this cut the heat through the walls and roof 15 to 19 degrees. Electrical bill dropped approximately $20,000 a year – about 20% to 25%.

    ANHEUSER-BUSCH KAUAI COLD STORAGE

    Before coating the coach roof, the interior temperature exceeded 100 degrees. The ceiling was so hot I couldn’t keep my hand on it. After spraying TC Ceramic on the roof, the temperature inside dropped 25-degrees and the metal ceiling was comfortable to touch.

    BOB SANFORD OF COACH WORKS OF CALIFORNIA

    Before we coated our building (walls and roof), we set our refrigeration at 60Φ trying to maintain 68°F. By three o’clock each afternoon the interior temperature was 72° F and climbing. After coating the building, we have our temperature setting at 68F year round. Our energy bill has dropped.

    BEER DISTRIBUTOR | SOUTHERN FLORIDA

    After coating the roof of our first 40-foot transit coach with TC Industrial Ceramic, the interior roof temperature dropped 15 degrees from one day to the next. In a side by side test of two coaches with one roof coated with TC Industrial Ceramic and one roof with white paint, the inside ceiling temperatures were 119f vs. 136f. The TC Industrial Ceramic roof was 17 degrees cooler. This was in May before our extreme summer heat. We are coating the underside of transit coaches because of extreme floor heat from hot road surfaces.

    ARIZONA BUS SALES

    We replaced our dust collection system, due to massive corrosion problems due to condensation in the system. The new dust collection system had all of the ducting and the bag house coated on the outside with TC Ceramic High Build – Black. The new system has been operating for three months and show no signs of dust collecting inside the ducts or bag house with condensation related problems. The TC Ceramic keeps the ducting and the bag house warm above the dew point so there are no condensation problems inside the system. We are very pleased with the coating results.

    NORTHWEST | USA | PULP MILL

    Coating the roof of our metal buildings with TC Ceramic dropped the under roof temp. 40Ε.

    ARIZONA SCHOOL DISTRICT

    After coating the outsides of the ducts with 40 mils of TC Ceramic the condensation problems went away.

    WEST COAST WOOD PROCESSING PLANT

    The coating on the roof definitely improved the air conditioning in the coach. The girls used blankets several times during the trip. The coating on the upper windshield seemed to do well even though I covered it with black dull paint like aircraft noses in front of the cockpit. If you feel the glass and then the area coated, the glass is definitely hotter.

    JAMES KELLY

    We coat the roofs of all of our buses, trailers and RV’s with TC Ceramic. It cuts the heat dramatically, seals the roof and minimizes leaks because the roof stops expanding and contracting in the sun. Our customers tell us that they dramatically reduce the use of. their air conditioners after their roofs are coated with TC Ceramic. We even coated the roof of our shop. The shop doesn’t get hot any more.

    COACH SERVICES OF CALIFORNIA

    We put TC Ceramic on our coach roof. We noticed a dramatic difference in the temperature of the coach the next day. It was much cooler while sitting in the sun and the air conditioner does not run as much.

    GORDON MILLS OF LOS ANGELES

    TC Ceramic was impressive when tested for insulating breakdown volts. At 26 mils it was effective to 1400 volts and at 50 mils it was effective to 2500 breakdown volts.

    DYNAPOWER

    I coated the underside of my Winnebago above the muffler and exhaust pipe with about 50 mils of TC Ceramic. The exhaust heat problems I was having are now gone. TC Ceramic is an excellent insulation product.

    JIM WITHAM OF LOS ANGELES

    After the reefer roof was coated, we pulled the temp down to 34 and left it overnight in a hot humid evening with the reefer off and the next morning it was 40 degrees. We were very pleased. On the trailer, we are now able to keep it down to 40°F.

    BEER DISTRIBUTORS (BUDWEISER BEER)

    After coating the inside shell of my eagle coach conversion with 30 mils of TC Ceramic, it went from being an oven inside in Arizona sun, to being almost cold inside. We also coated half a piece of sheet metal on one side. In the sun, the difference between one end and the other was more than 40 degrees.

    JACK CONN OF PHOENIX

    We used 40 mils of TC Ceramic on the walls and ceiling of a new sound production room. It cut the acoustical noise dramatically so as to not have a sound “ping”. The only problem now is that the room is too cold as the air conditioner thermostat is in an adjacent room that is not insulated with TC Ceramic, thus is warmer.

    CAPITAL STUDIOS

    I was in Tijuana this week to check out the job we are doing down there. The Knakk Boxes that we coated with TC Ceramic are working out very well. The equipment inside is staying cool.

    PIPE EQUIPMENT CO.

    We use to clean our dust collection system every week. After coating the ducts with TC Ceramic, we now clean the system every 30 to 90 days.

    WEST COAST INDUSTRIAL PLANT

    Equipment that previously could not be insulated completely, is insulated completely with TC Ceramic. The equipment operating temperatures are 350F. The room temperature with little venting available, was 130F which did not allow for workers to work in there for more than 15 min. at a time. It is now 110F and worker can now stay in there for longer periods.

    MIDWEST MANUFACTURING PLANT

    We were having problems with condensation and corrosion on the inside of our bag house dust collection system. We coated the inside of the bag house and our condensation and corrosion problems went away. The whole system is now more efficient now that the condensation is not causing the system to plug up and to corrode.

    WESTERN MINE PROCESSING PLANT

    We have multiple cast iron pressure vessels which have always been insulated. However, the corrosion under the insulation was slowly eating away the iron. We coated the pressure vessels with 200 mils of TC Ceramic to stop the corrosion and insulate the units. The system is working extremely well. The corrosion is gone and you can now put your hand on the surface of the vessel even though it is operating at 350F.

    MIDWEST MANUFACTURING PLANT

    I just put on TC Ceramic on my 4502 and all I can say it is fantastic. I did not spray it on but used a roller. I put on 4 coats, 9 gallons, roof down to the gutters. I went from both A/C’s on high w/thermostat set closed all the time. This is 100 plus heat now. After the TC Ceramic I now set the A/C’s on low speed and set the thermostat to slowly just keep it cool at 70 degrees and they just cycle on and off all day.

    COACH CONVERSION OWNER

    We coated our cold water intake pipe with 40 mils of TC Ceramic. Before coating, it sweat constantly and was a constant drip problem along with corrosion. After coating, there was not a drop of water on the outside of the pipe.

    MIDWEST POWER PLANT

    Worst thing about TC Ceramic is getting rid of the icicles that form on the ceiling. Lab tests results do not support some of the fantastic results that are reported from the field. It has minimal thermal R value but does have good reflective value and sealing capability.

    COACH OWNER

    We coated the roofs of all of our keg reefer trailers and reduced the fuel and reefer maintenance costs by 30%.

    BEER DISTRIBUTOR – CENTRAL FLORIDA

    We had hot piping in several areas of the ship. In one section, where it was 115°F, coating the hot pipe with TC Ceramic dropped the room temperature 15°F.

    OFF SHORE DRILLING SHIP

    We coated the outside of our portable dog kennels with 45mils of TC Industrial Ceramic. Dogs are comfortable. Interior stays cool in the summer and warm in the winter.

    DOG KENNEL MANUFACTURER

    My wife insisted on a blue rug on the upper deck. The solar heat was 170F under the rug and the upper salon air conditioner could not keep up. I coated the deck under the rug with 40 mils of TC Industrial Ceramic. The air conditioner now barely turns on and the upper salon is comfortable.

    HOUSE BOAT OWNER – TENNESSEE