Tanker Rail Cars

Traditional tanker rail cars typically rely on about 4 inches of fiberglass insulation and an external steel jacket to provide thermal protection. In contrast, a TC Ceramic insulated tanker car utilizes only 120 mils of TC Ceramic insulation, resulting in significant benefits. The reduced insulation thickness translates into a weight saving of approximately 8,700 pounds, which can improve fuel efficiency and reduce operational costs. Moreover, conventional insulation systems often face challenges such as corrosion beneath the insulation layer, whereas TC Ceramic’s direct application prevents moisture infiltration and thereby minimizes corrosion risks. Additionally, traditional tanker designs feature a smaller internal tank surrounded by an external barrel, which diminishes overall carrying capacity. The TC Ceramic insulated design eliminates this limitation by maintaining the standard large barrel, ensuring maximum product capacity. Comparative tests conducted in both hot and cold weather conditions have demonstrated that products transported in TC Ceramic insulated tanker cars are reheated in similar time frames and remain within acceptable performance standards compared to conventional systems.

Masonry

TC Ceramic’s excellent adhesion to various surfaces makes it a versatile solution for masonry applications. Brick buildings and rooftops worldwide have benefitted from its insulating and protective properties. For example, a military hospital in Baghdad successfully coated all areas exposed to direct sunlight with TC Ceramic, resulting in a notable reduction in air conditioning costs and lower heat absorption throughout the building. The coating not only improves thermal efficiency but also enhances the durability of masonry structures by mitigating the effects of UV exposure and temperature fluctuations.

Roof Applications

TC Ceramic stands out in roof applications with its superior solar reflectance (83%) and emissivity (94%), among the best in the market. These properties allow it to significantly reduce the amount of solar heat that penetrates the roof, leading to several key benefits:

  • Energy Efficiency: By reducing heat ingress, TC Ceramic lowers the load on air conditioning, refrigeration, and freezer systems, resulting in lower energy costs and a more comfortable environment for occupants.
  • Structural Benefits: Limiting heat transfer minimizes the expansion and contraction cycles of the roof, thereby reducing the likelihood of roof leaks and maintenance costs.
  • Lightweight Application: At less than one‐tenth of a pound per square foot, TC Ceramic adds minimal weight to the roof.
  • Corrosion Resistance: On metal roofs, the coating offers the added benefit of reducing corrosion, extending the life of the roofing material.
  • Versatility: The benefits extend to external walls where solar heat is an issue, and acoustical improvements can also be achieved when using a 30-mil application on the interior of a building.

Each of these applications highlights TC Ceramic’s ability to enhance performance, reduce maintenance costs, and improve overall energy efficiency across diverse industrial and commercial settings.